B&R 4PPC70.101G-21 B Control Card Module

B&R 4PPC70.101G-21 B (referred to as CP260, also known as CPU260) is a programmable central control unit (CPU module) of B&R SYSTEM 2005 series, specially designed for industrial automation control systems. The module is installed directly next to the power supply module and occupies two slot positions in the system rack.

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Description

B&R 4PPC70.101G-21 B

B&R 4PPC70.101G-21 B (referred to as CP260, also known as CPU260) is a programmable central control unit (CPU module) of B&R SYSTEM 2005 series, specially designed for industrial automation control systems. The module is installed directly next to the power supply module and occupies two slot positions in the system rack.

1. Main Parameters

Parameter Item
Value / Description
Certification
C-UL-US Listed
Slot Configuration
3 basic units (4 expansion slots mentioned in some official manuals)
Power Consumption
Max 5.7W @ 5V, Max 2.3W @ 24V, total maximum 8W (excluding memory cards and interface modules)
Typical Instruction Cycle
0.2 microseconds
Cache
2×256 bytes for data and program code cache
Standard Memory
4MB DRAM + 174KB System SRAM + 850KB User SRAM + 512KB System Flash PROM + 512KB User Flash PROM
NC Synchronization
Supported
PCMCIA Interface
Compliant with JEIDA V4.0 / PCMCIA 2.0 standard, maximum capacity 16MB (SRAM or FlashPROM), card thickness ≤ 3mm
Real-Time Clock
Non-volatile, accuracy: 1 second
Standard Communication Interface
RS232, 9-pin D-sub, maximum transmission distance 15m, maximum baud rate 64 kBaud
Expansion Slots
2 slots for interface modules (supports integration of various bus/network systems)
Mechanical Dimensions
B&R 2005 double-width module
Data Buffer Battery
Backplane battery for 2005 system: ≥4 years service life; AC240 module battery: ≥2.5 years service life; NiMH rechargeable battery: ≥2 months service life, with battery monitoring function

2. Product Features

  • Modular and Expandable: Equipped with 2 expansion slots for interface modules, enabling flexible integration of diverse buses and network systems such as field buses and industrial Ethernet to meet different industrial control requirements.
  • Flexible Storage Capacity: The onboard PCMCIA interface supports SRAM and FlashPROM memory cards with a maximum capacity of 16MB. Users can adjust the storage capacity according to project demands and realize on-site program replacement conveniently.
  • High-Performance Processing: With a typical instruction cycle of only 0.2 microseconds, the module delivers excellent processing efficiency and is fully applicable to medium and high-speed industrial control tasks.
  • Reliable Data Retention: Multiple backup battery solutions ensure stable retention of system data and real-time clock data after power failure, and the built-in battery monitoring function guarantees safe and stable system operation.
  • Convenient Status Indication & Operation: Integrated with status LED indicators, reset button and operation mode switch, facilitating daily equipment debugging, status checking and routine maintenance.
  • RS232 Programming & Communication: The standard RS232 interface is used to connect programming equipment for user program downloading, uploading and online debugging.

3. Structure and Composition

  • CPU Core: Adopts the exclusive B&R 2005 processor architecture, featuring stable performance and strong industrial adaptability.
  • Front Panel Components: Consists of status LED indicators, reset button, operation mode switch, 9-pin D-sub RS232 interface and PCMCIA slot.
  • Internal Expansion Slots: 2 built-in interface module expansion slots inside the CPU module for installing communication and bus expansion modules.
  • Power Supply & Backplane: Mounted directly beside the B&R 2005 power supply module, realizing power supply and system data communication through the 2005 system backplane.
  • Data Buffer System: The CPU is equipped with a built-in NiMH rechargeable battery, and the system backplane is fitted with a main backup battery (or AC240 battery module) for data power-off protection.

4. Application Fields

As a core PLC module of the B&R SYSTEM 2005 series, the CP260 controller is widely applied in various industrial automation control scenarios. Its main application coverage includes:
  • OEM Machinery Manufacturing: Suitable for automated control of packaging machinery, printing machinery, textile machinery, plastic machinery and other OEM equipment.
  • Process Automation: Applied to automatic control and real-time monitoring of various process industry production lines.
  • Motion Control System: Matched with B&R ACOPOS servo drives to realize high-precision multi-axis synchronous motion control.
  • Industrial I/O System Integration: Connects various digital and analog input/output modules to complete on-site signal collection and actuator control.
  • General PLC Control: Implements logic control, data processing and network communication functions for medium and small-sized automatic production lines.

5. Installation and Maintenance

5.1 Installation Guidelines

  • Insert the CP260 module into the designated double-width slot of the B&R SYSTEM 2005 rack, adjacent to the power supply module.
  • Install matching communication or bus interface modules into the 2 expansion slots of the CP260 according to actual network and bus system requirements.
  • Insert the PCMCIA memory card into the front-panel PCMCIA slot, ensuring the card thickness does not exceed 3mm to avoid installation failure or hardware damage.

5.2 Maintenance Guidelines

  • Battery Maintenance & Replacement: The main data buffer battery is installed on the 2005 system backplane or AC240 module, with a service life of no less than 4 years and 2.5 years respectively. The built-in CPU NiMH rechargeable battery has a service life of about 2 months. Regular battery status inspection and timely replacement are required to ensure data retention performance.
  • Status Monitoring & Reset Operation: Monitor the real-time operating status of the module through front-panel LED indicators. The reset button can trigger hardware reset, which will stop user programs, zero all outputs and enter the device service mode.
  • Interface Usage Specification: The maximum effective communication distance of the RS232 interface is 15 meters. Ensure the connection distance between programming equipment and the module is within the specified range.
  • Hardware Protection: Do not plug or unplug interface modules or PCMCIA memory cards when the system is powered on to prevent irreversible hardware damage.

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